<_MLToolbar
right={
<>
window.forgeToast && window.forgeToast("Shift schedule queued — wired in v2")}>Shift schedule
window.forgeToast && window.forgeToast("Export readiness PDF queued — wired in v2")}>Export readiness PDF
setShowLockModal(true)}>
Lock line for tomorrow
}
>
Tomorrow ·{" "}
{tomorrow.date} / {tomorrow.shift}
· target
{tomorrow.units_active} units active
·
1 long-lead short · 1 calculated risk · granite cell −3 pt
{/* ── Header strip · KPI tiles ─────────────────────────────── */}
{[
{ k: "Line readiness", v: "91%", t: "−3 pt (granite cell)", tone: "warn" },
{ k: "Units in flight", v: tomorrow.units_active + " / " + tomorrow.units_total, t: "MAHLE 24-mill batch", tone: "info" },
{ k: "Takt time", v: taktDays.toFixed(1) + " d/unit", t: "26-wk window", tone: "ok" },
{ k: "Machine uptime", v: (uptimeAvg * 100).toFixed(1) + " %", t: "6 cells · trailing 30 d", tone: "ok" },
{ k: "Operators on shift",v: operators.length + " / 5",t: tomorrow.shift.split(" ")[0], tone: "ok" },
{ k: "Open ECOs", v: "1 critical", t: "ECO-MS-0017 granite re-grind",tone: "warn" },
].map((tile, i) => (
{tile.k}
{tile.v}
{tile.t}
))}
{/* ── Column 1 · Long-lead & shortages ────────────────── */}
LONG-LEAD & SHORTAGE
1 short · 2 in transit
{longLead.map((it, i) => {
const short = it.on_hand < it.need;
const sevTone = it.severity === "critical" ? ML_BAD : it.severity === "high" ? ML_WARN : ML_INK_3;
return (
{it.name}
{it.supplier}
ETA
{it.eta_days} d
{it.eta_date}
{it.note}
blocks → {it.blocks}
{it.pn === "50.01" ? (
setShowRiskPanel(true)}>
Open risk panel
) : (
<>
window.forgeToast && window.forgeToast("Expedite queued — wired in v2")}>Expedite
window.forgeToast && window.forgeToast("Suggest mitigation queued — wired in v2")}>Suggest mitigation
)}
);
})}
{/* ── Column 2 · Tomorrow's run progression ──────────── */}
RUN READINESS · 24-MILL BATCH
{tomorrow.units_done}/{tomorrow.units_total} done
SEQUENCE
{tomorrow.target}
{progression.map(p => {
const tone = p.tone === "warn" ? ML_WARN : p.tone === "ok" ? ML_OK : p.tone === "info" ? ML_INFO : ML_INK_3;
return (
{p.wo}
{p.station}
{p.unit}
{p.status}
{(p.progress * 100).toFixed(0)}%
);
})}
{/* ── Column 3 · Operators · skill matrix ────────────── */}
OPERATORS · {tomorrow.shift.split(" ")[0].toUpperCase()}
{operators.length}/5 confirmed
{operators.map(o => (
<_MLAvatar name={o.name} size={24} />
{Object.entries(o.skills).map(([k, v]) => (
{k}
<_MLSkillBar v={v} />
))}
))}
{/* ── Column 4 · Machines · uptime · risk · verdict ──── */}
MACHINE UPTIME · 30 d
{(uptimeAvg * 100).toFixed(1)}% avg
{machines.map(m => {
const tone = m.status === "warn" ? ML_WARN : ML_OK;
return (
{m.id}
{(m.uptime * 100).toFixed(1)} %
{m.name}
{m.note}
);
})}
{/* ── Calculated risk panel · GMN dual-source ───── */}
CALCULATED RISK
No real dual-source for GMN spindle (HSK-A63, 24k rpm, P/N 50.01).
Kessler & Weiss carry electric spindles but not at the <0.4 µm runout spec the
MTL-220 acceptance test demands. Re-qualifying a substitute would re-open ECO-MS-0017
geometric envelope and trigger PPAP Level 3 re-submission.
exposure = 18 of 24 spindles in transit · 6 on hand
worst case = GMN slip 30 d → batch-2 release moves 2026-12 → 2027-01
mitigation = (a) accelerate batch-1 close, (b) carry 1 buffer spindle, (c) hot-line GMN ops
setShowRiskPanel(true)}>Risk detail
window.forgeToast && window.forgeToast("Draft mitigation queued — wired in v2")}>Draft mitigation
{/* ── Verdict footer ─────────────────────────── */}
READINESS VERDICT
Line is
conditionally ready for {tomorrow.shift.split(" ")[0]} on{" "}
{tomorrow.date}. Lap-stone reorder must clear by{" "}
2026-05-23 to keep granite re-grind on plan;
spindle path remains the
180-d critical path, not the 11-d ECO delta.
FAI rehearsal on S/N 0001 stays anchored at
2026-08-14.
{/* ── Risk detail modal ──────────────────────────────────── */}
{showRiskPanel && (
<_MLModal
title="GMN spindle · dual-source feasibility"
body={
Three candidates evaluated against the 50.01 spec
(HSK-A63, 24k rpm, <0.4 µm TIR runout, IATF 16949 PPAP feasible).
{(function() {
var i18n = (typeof window !== "undefined") ? window.forgeI18n : null;
var stMoney = (i18n && i18n.formatMoneyMinor) ? (i18n.formatMoneyMinor("640000", "EUR") || "€6,400") : "€6,400";
return [
{ name: "Weiss Spindeltechnologie", loc: "Maroldsweisach, DE", lt: 200, fit: 78, note: "Closest geometry · runout spec 0.6 µm at 24k · PPAP re-qual estimated 90 d" },
{ name: "Kessler", loc: "Bad Buchau, DE", lt: 165, fit: 72, note: "Already supplies 50.00 head · spindle lineup tops out at 18k rpm · would force speed de-rate" },
{ name: "Step-Tec (GF)", loc: "Luterbach, CH", lt: 220, fit: 84, note: "Premium fit · runout 0.3 µm · ECO-MS-0017 envelope re-test required · cost +" + stMoney + " / unit" },
];
})().map(s => (
setPicked(s.name)} onKeyDown={(e) => { if (e.key === "Enter" || e.key === " ") { e.preventDefault(); setPicked(s.name); } }}>
{s.name}
{s.loc}
LT {s.lt} d · spec fit {s.fit}%
{s.note}
))}
Recommendation: hold GMN as primary, carry one buffer spindle in
stores, schedule a Step-Tec audit visit in Q3 2026 against an MTL-220 Rev E
envelope refresh, not against the active Rev D batch.
}
onCancel={() => { setShowRiskPanel(false); setPicked(null); }}
onConfirm={_mlScheduleAudit}
confirmLabel={picked ? "Schedule audit · " + picked : "Acknowledge"}
/>
)}
{/* ── Lock-line modal ────────────────────────────────────── */}
{showLockModal && (
<_MLModal
title={"Lock line · " + tomorrow.date}
body={
Locking the line freezes WO sequence and operator assignments for{" "}
{tomorrow.shift}. Outstanding items will stay flagged but will
not block the lock:
- Granite lap stones · short by 4 · ETA 2026-05-23
- GMN spindle batch · 12 of 18 confirmed · long-lead acknowledged
- ECO-MS-0017 · Quality CMM gauge R&R sign-off pending
Locking emits LINE_LOCKED to the ledger and
publishes the schedule to SAP B1 + proALPHA.
}
onCancel={() => setShowLockModal(false)}
onConfirm={_mlLockAndPublish}
confirmLabel="Lock & publish"
/>
)}
{/* W14B · toast for modal-confirm mutate results ───────────── */}
{toast && (
{toast.msg}
)}